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5S for Operators: 5 Pillars of the Visual
Workplace
The five pillars of the visual workplace: sort,
set in order, shine, standardize and sustain are the most fundamental and
often overlooked aspects in continuous improvement initiatives.
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5S for the Office: Organizing the Workplace to
Eliminate Waste
Although office and administrative activities are usually 60% of the
production costs in most manufacturing organizations, these areas often get
excluded during Lean initiatives. To achieve Lean, office activities must
fully support shop floor manufacturing operations to eliminate waste. The
adoption of 5S throughout all office and administrative functions is the
first step to increase efficiency.
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20 Keys to Workplace Improvement
0 Keys has helped many manufacturing companies
integrate the top manufacturing improvement methods into a coordinated
system for drastic and continual improvement in involvement, quality, and
productivity. This program provides the strategies necessary to achieve
ambitious goals through a five-level scoring system.
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40 Top Tools for Manufacturers: A Guide for
Implementing Powerful Improvement Activities
We know how important it is for you to have the right tool when you need it.
If you're a team leader or facilitator in a manufacturing environment,
you've probably been searching a long time for a collection of
implementation tools tailored specifically to your needs. Well, look no
further. |
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5S for Safety Implementation Toolkit
5S for Safety is a preventative safety program that addresses dangerous
workplace conditions and solves problems before accidents happen. |
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5S for Safety: New Eyes for the Shop Floor
Need a way to quickly and easily start a safety program or to reenergize
your safety efforts? Poor safety conditions exist in all plants. They are
inherent to the manufacturing industry itself. Slippage can occur from water
or grease on the floor. Fires can occur from oil or chemical leaks. Mobile
equipment can cause accidents of all kinds. Employees are safe and
productive only when their work environment is safe. Now you can use the
basics of 5S - organization, orderliness, cleanliness, standardized
clean-up, and self-discipline - as a simple, proactive and inexpensive way
to solve safety problems in the workplace.
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5S for the Office: Organizing the Workplace to
Eliminate Waste
Although office and administrative activities are usually 60% of the
production costs in most manufacturing organizations, these areas often get
excluded during Lean initiatives. To achieve Lean, office activities must
fully support shop floor manufacturing operations to eliminate waste. The
adoption of 5S throughout all office and administrative functions is the
first step to increase efficiency.
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5S para Todos: 5 Pilares de la Fábrica Visual
Las 5S son el lugar de comienzo para cualquier actividad o programa de
mejora en su lugar de trabajo. Aqui esta la clave del exito para cualquier
proceso de cambio que quiera usted implementar en la fabricaci?n. Este libro
le ayuda a ensenarle a sus operarios las bases de las 5S: organizar,ordenar,
asear, limpieza rutinaria y disciplina. Incluye ilustraciones, gu?as de
p?gina, resumenes, preguntas y respuestas para asegurar asimilacion de los
conceptos. |
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5s Pocket Guide
This pocket guide is designed to enhance awareness of the principles behind
the 5S system and identify the impact the 5S's have on improving efficiency
and promoting a safe working environment. |
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5S System: An Introduction
The 5S System: An Introduction. Need an overview of the 5S System? Need to
get an understanding of what is involved, who should participate, and what
it will take to get started? The 5S System: An Introduction will answer the
most common questions about 5S. Ideal for managerial teams who want to build
awareness of the 5S system, this video will show you what sort, set in
order, shine, standardize and sustain can mean for your company! |
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5S System DVD: Workplace Organization and
Standardization
The acclaimed 5S System: Workplace Organization and Standardization is now
available in DVD. The 5S System DVD is a collaborative effort by the
renowned producers of training videos for the manufacturing plant floor:
Productivity Press and Tel-A-Train. This collaboration has created the most
comprehensive and powerful 5S training tool you'll find anywhere. Now in DVD
format, you'll no longer experience interruptions during your training
sessions searching, changing, or re-winding tapes. The seven videotapes of
the VHS format are now stored in one convenient disk.
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5S System VHS: Workplace Organization and
Standardization
Imagine a clean, organized workplace; a workplace where every tool, every
process, and every expectation is clearly labeled and easily identifiable, a
workplace where anyone can understand at a glance what needs to be done in
order to achieve excellence. This is the workplace The 5S System can create
for you. With a combination of visual control techniques and good old common
sense The 5S System will teach your workforce how to seize control of their
workplace, how to own their equipment and most importantly, how to foster an
environment of continuous improvement on the shop floor. 5S is the basis for
any on-the-floor improvement activity. With Productivity's exciting video
series, your workforce can follow this step-by-step training program at
their own pace and implement 5S in their own target area as they go. With
complete introductions to each of the 5S activities their rationale and
implementation details, The 5S System will serve as an invaluable resource
in your improvement efforts. |
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5S Video Facilitator Guide
This is the Facilitator's Guide to support team leaders in facilitating a 5S
implementation team. |
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5S Video Participant Guide
This is the Participant Guide that summarizes key concepts from the video,
provides reflection exercises for internalizing information as well as
worksheets and checksheets to guide participants during implementation work
on the floor. This is usually sold with The 5S System: Workplace
Organization and Standardization
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A Lean Supply Chain at John Deere DVD
This video DVD is about the successful partnership between John Deere in
Horicon, Wisconsin and one of its suppliers - the R&B Machining and Grinding
Company located in Racine, Wisconsin. It provides an opportunity to take a
look inside John Deere's supply chain - find out what changes were required
to "learn their supply chain." |
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A Revolution in Manufacturing: The SMED System
Written by the industrial engineer who developed SMED for Toyota, this book
contains hundreds of illustrations and photographs, as well as twelve
chapter-length case studies. Here are the most complete and detailed
instructions available anywhere for transforming a manufacturing environment
to speed up production and make small lot inventories feasible. |
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Accelerated Product Development: Combining Lean
and Six Sigma for Peak Performance
In Accelerated Product Development: Combining Lean and Six Sigma for Peak
Performance, Clifford Fiore provides the blueprint for implementing the key
elements for improving the product development process. His innovative and
powerful work represents the first book to couple the proven concepts of
Lean and Six Sigma with the engineering processes of product development.
His results, based on proven strategies and methodologies, enable companies
to significantly reduce the time necessary to develop new products,
dramatically reduce product cost, and improve product quality. |
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Advanced Quality Planning: A Commonsense Guide
to AQP and APQP
Advanced Quality Planning: A Commonsense Guide to AQP and APQP is the first
book dedicated to explaining with clarity and detail the total advanced
quality planning (AQP) process and how to set quality planning in the
framework of a business strategy. The book provides a close look at the
basic and advanced concepts of AQP so that both the novice and experienced
user will be able to apply AQP appropriately and effectively. In addition,
you will learn the "Big Three" automotive companies' required use of
Advanced Product Quality Planning (APQP), a specialized version of AQP that
emphasized the product orientation of quality. A clear itemized list of
Chrysler, GM, Ford, and Tier I suppliers requirements is included,
illustrating what they would like to see implemented in their suppliers'
processes. |
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Andy & Me: Crisis and Transformation on the Lean
Journey
Based on the author's personal experience with Toyota senseis and with
companies in the midst of great change, Andy & Me is a business novel set in
a failing New Jersey auto plant focusing on the tribulations of Tom Pappas,
the plant manager. The situations, characters and plant "politics" will ring
true with many readers.
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Autonomous Maintenance DVD: Shopfloor TPM
Implementation
With Autonomous Maintenance video training series, you'll
learn how to unleash the hidden potential on your shopfloor and dramatically
lower your production costs. |
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Autonomous Maintenance for Operators
TPM leads to soaring productivity when your operators are positively and
energetically involved in the maintenance of their own equipment. Autonomous
Maintenance for Operators teaches specific autonomous maintenance
activities. |
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Autonomous Maintenance in Seven Steps:
Implementing TPM on the Shop Floor
Autonomous maintenance is an especially important pillar of Total Productive
Maintenance (TPM) because it enlists the intelligence and skills of the
people who are most familiar with factory machines-- equipment operators.
Operators learn the maintenance skills they need to know through a
seven-step autonomous maintenance program. Most companies in the West stop
after implementing the first few steps and never realize the full benefits
of autonomous maintenance. This book contains comprehensive coverage of all
seven steps--not just the first three or four. |
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The Basics of FMEA
Based on requirements established by the big-three automakers, The Basics of
FMEA introduces work teams to this valuable tool. Failure Mode and Effect
Analysis (FMEA) helps prevent failures, defects, and errors, because the
tool identifies special causes of variation before they occur. This is
valuable in any quality control or continuous improvement program and the
reason that the automotive industry's QS-9000 standard requires their use. |
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The Basics of Process Mapping
This book contains a case study of both levels of process mapping and
guidelines for when to use each type. It also explains the relationship of
process mapping to flowcharting. Use it as a wonderful hands-on team
resource, a training supplement, and a reference. |
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The Basics of Quality Auditing
As the latest addition to "The Basics" Series, The Basics of Quality
Auditing provides an inexpensive and easy-to-follow WHO, WHAT, WHERE, WHEN,
WHY and HOW format that is perfect for training. It discusses the four main
questions all audits should answer: Is there a procedure? Is the procedure
being followed? Does the procedure meet the needs of the system? and What
must be changed or improved to increase the output quality? |
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The Basics of Reliability
The Basics of Reliability is a handy source for comprehending reliability
concepts, interpreting reliability requirements, and understanding
reliability reports. |
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Becoming Lean: Inside Stories of U.S.
Manufacturers
What is Lean?
Pure and simple, lean is reducing the time from customer order to
manufacturing by eliminating non-value-added waste in the production stream.
The ideal of a lean system is one-piece flow, because a lean manufacturer is
continuously improving.
Most other books on lean management focus on technical methods and offer a
picture of how a lean system should look like. Other books provide snapshots
of companies before and after lean was implemented. |
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Benchmarking: The Search for Industry Best
Practices that Lead to Superior Performance
This groundbreaking reference is for middle managers in industry (in
marketing, manufacturing, administrative and support, finance, and personal
functions), not-for-profit organizations and government agencies, as well as
quality improvement projects. Detailed examples show you how to relate
benchmarking to your own circumstances. Reference guides help you get
started.
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Beyond the Balanced Scorecard: Improving
Business Intelligence with Analytics
The vast majority of companies use some form of balanced scorecard
(performance measures), yet recent research suggests that most scorecards
are based on singular, unsophisticated measurements, providing flawed data
on the state of the organization.
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Breaking the Cost Barrier: A Proven Approach to
Managing & Implementing Lean Manufacturing
While much has been written about what "lean production" techniques are,
Breaking the Cost Barrier is the first book to explain how to effectively
put lean techniques into place. It presents the big picture on how you can
understand and adopt the industry-proven techniques used in the lean
production environment - and coordinate the best into one powerhouse
variation management program. Case studies and examples showcase how these
techniques can be applied to control production variability across
industries and requirements.
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Breakthrough Kaizen Events DVD
This video DVD documents the kaizen event process, and what it takes to make
it successful. You will see an actual kaizen event at Lantech Corporation. A
total of over 100 improvements were completed during this event. Several new
devices are demonstrated so the viewer can understand how the changes
improved the process. See how they use a kaizen newspaper to keep everyone
informed of any changes that are being made. |
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Building Organizational Fitness: Management
Methodology for Transformation and Strategic Advantage
Undoubtedly, the most urgent task for companies today is to take a hard look
at the future. To remain competitive, management must nurture a strong
capability for self development and a strong corporate culture, both of
which form part of the foundation for improvement. But simply understanding
management techniques doesn't mean you know how to use them. You need the
tools and technologies for implementation. |
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CEDAC: A Tool for Continuous Systematic
Improvement
When you're trying to improve quality and productivity, it's essential to
target the right problems, get the right people involved in solving them,
and make sure the solutions work. CEDAC will help you do all three. CEDAC,
or Cause-and-Effect Diagram with the Addition of Cards, is a modification of
the "fishbone diagram," a standard QC tool. One of the most powerful, yet
simple problem solving methods to come out of Japan (Fukuda won a Deming
Prize for developing it), CEDAC actually encompasses a whole cluster of
tools for continuous systematic improvement. |
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Cellular Manufacturing Learning Package:
One-Piece Flow for Work Teams Learning Package
This learning package introduces production teams to basic cellular
manufacturing and teamwork concepts and orients them for participating in
the design of a new production cell. |
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Cellular Manufacturing: One-Piece Flow for
Workteams
Productivity's Shopfloor Series books offer a simple, cost-effective
approach for building basic knowledge about key manufacturing improvement
topics. Cellular Manufacturing: One-Piece Flow for Workteams introduces
production teams to basic cellular manufacturing and teamwork concepts and
orients them for participating in the design of a new production cell. Use
this book to get everyone on board to reduce lead time, work-in-process
inventory, and other profit-draining wastes. |
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The Complete Lean Enterprise: Value Stream
Mapping for Administrative and Office Processes
Most lean initiatives conducted by manufacturers are focused mostly on
shop-floor activities — mapping the value stream of raw material to the
shop-floor customer. Much of the untapped potential for productivity
improvements lies, however, in non-production areas — where the value stream
is administrative (i.e., "order to cash"). These "office" value streams
directly support the daily production needs of an enterprise. |
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Concurrent Engineering: Shortening Lead Times,
Raising Quality, and Lowering Costs
By simultaneously examining the concerns of design, production, purchasing,
finance, and marketing from the very first stages of product planning,
concurrent engineering makes doing it right the first time the rule instead
of the exception. This should be the first book managers read when they are
ready to eliminate waste in the product development process. |
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Creating Continuous Flow: An Action Guide for
Managers, Engineers & Production Associates
Creating Continuous Flow narrows the focus of Learning to See from the
door-to-door value stream perspective to achieving true continuous flow at
your critical pacemaker processes. |
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Creating Lean Corporations: Reengineering from
the Bottom Up to Eliminate Waste
Many companies applying lean use a top-down approach - a person or small
group defines the business process in general terms and progressively
expands it into more detailed elements. This method fails when the person or
small group defining the process lacks the detailed knowledge of the tasks
involved to sequence them correctly. Creating Lean Corporations, by Jeffrey
Morgan, however, utilizes a bottom-up approach in which the employees who
perform the tasks are empowered to create and manage their own portions of
the business process. Each task is defined using a task model that indicates
the input-output relationships between tasks -- it dictates the sequence
that the tasks should be performed within the business process. This
approach is essential for creating and improving business processes that are
large and complex but still efficient. |
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Creating Mixed Model Value Streams: Practical
Lean Techniques for Building to Demand
Creating Mixed Model Value Streams is the new textbook for implementing lean
in complex environments. When faced with complex or unique situations
companies often disregard lean principles and fall back on previous
practices. In this book, Kevin Duggan describes the lean techniques that can
be used when faced with difficult situations such as high product mix,
scheduling problems, shared resources, and unstable customer demand. This
book will give you the knowledge to guide your company through these tough
obstacles and attain bottom line results! |
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Creating Your Lean Future State: How to Move
from Seeing to Doing
In Creating Your Lean Future State: How to Move from Seeing to Doing, Tom
Luyster and Don Tapping detail the implementation of lean after the creation
of current and future state maps. Follow the case study of a manufacturing
company that has already created a Future State Map, as the authors show
step-by-step how to focus on key information, visually manage product flow,
and level production. |
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Custom Kanban: Designing the System to Meet the
Needs of Your Environment
In Custom Kanban: Designing the System to Meet the Needs of Your
Environment, Raymond Louis helps you to develop and implement a correct and
successful kanban system by selecting appropriate kanban techniques based on
the specific environmental factors and needs of your company. |
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Developing a Lean Workforce: A Guide for Human
Resources, Plant Managers, and Lean Coordinators
Changing an organization from a mass manufacturing environment to a lean
environment is significant and affects all levels of the company if the
implementation is done correctly. Many times, however, lean implementers
become so involved with the nuts and bolts of lean implementation that the
"people" side of the business is neglected. |
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DOE Simplified: Practical Tools for Effective
Experimentation
In DOE Simplified - a comprehensive new introductory text geared towards
readers with minimal statistical background - the authors take a fresh and
lively approach to learning the fundamentals. |
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Easier, Simpler, Faster: Systems Strategy for
Lean IT
To enhance and sustain its lean journey, a company must implement
information systems that fully support and enhance the lean initiative.
In Easier, Simpler, Faster: Systems Strategy for Lean IT, Jean Cunningham
and Duane Jones introduce a case study of an actual lean implementation
involving an IT system of a mid-size manufacturer, highlighting the IT
issues that they faced during their lean transformation. |
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Eaton Lean System: An Interactive Introduction
to Lean Manufacturing Principles
Teaming up with the Eaton Corporation, Productivity Press is proud to bring
you a comprehensive introduction to lean: The Eaton Lean System. Here is a
unique training package with all of the features you've been asking for.
Integrating the latest in interactivity with informative and powerful video
presentations, this innovative software involves the user at every level,
making the fundamental concepts of lean accessible, interesting and fun! |
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Eliminating Minor Stoppages on Automated Lines
Stoppages of automated equipment lines adversely affect productivity, cost,
and lead time. Such losses make decreasing the number of stoppages a crucial
element of TPM. |
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Equalized & Synchronized Production: The
High-Mix Manufacturing System that Moves Beyond JIT
ESP is a production management and manufacturing improvement system targeted
for supplier companies or any companies that deal with a variety of products
as well as multiple customers. ESP enables suppliers to meet the
requirements of their buyers' Just-In-Time (JIT) ordering systems through
wide-variety, small-lot production, while also making their own production
activities as efficient as possible. |
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Evolution of Manufacturing Systems at Toyota
Through original field studies, historical research, and statistical
analyses, this book shows how the Toyota Motor Corporation built - and
continues to build - distinctive capabilities in production, product
development, and supplier management as part of a total system. Fujimoto
reinterprets the resource-capability view of the firm and uses an
evolutionary perspective to show how an effective total manufacturing system
creates sustainable competitive advantages. Scholars and students of
strategy, operations, and technology management, as well as practitioners in
the automobile industry, will find The Evolution of a Manufacturing System
at Toyota insightful and informative.
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Fast Track to Waste-Free Manufacturing on
Audio Cassette: Straight Talk from a Plant Manager
Manufacturing in the United States is currently undergoing a major
transition. Most manufacturers still do not see that their enemy is not the
competition but rather their own outdated system of production. Batch, or
mass, manufacturing is still the preferred system of production for most
U.S.-based industry. To survive and become globally competitive,
manufacturers will have to put aside old paradigms and completely change
their existing system of production. In Fast Track, John Davis details a new
and proven system called Waste-Free Manufacturing (WFM) that rapidly deploys
the lean process. |
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Fast Track to Waste-Free Manufacturing on Audio
Cassette: Straight Talk from a Plant Manager
Manufacturing in the United States is currently undergoing a major
transition. Most manufacturers still do not see that their enemy is not the
competition but rather their own outdated system of production. Batch, or
mass, manufacturing is still the preferred system of production for most
U.S.-based industry. To survive and become globally competitive,
manufacturers will have to put aside old paradigms and completely change
their existing system of production. In Fast Track, John Davis details a new
and proven system called Waste-Free Manufacturing (WFM) that rapidly deploys
the lean process. |
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Fast Track to Waste-Free Manufacturing: Straight
Talk from a Plant Manager
Manufacturing in the United States is currently undergoing a major
transition, yet large numbers of manufacturers simply do not recognize what
it is all about. Many still operate under out dated manufacturing practices
and do not see that the enemy is not the competition, but rather their own
system of production. Batch, or mass manufacturing is still the preferred
system of production for most U.S.-based industry. But to survive, let alone
become globally competitive, companies will have to put aside their old mass
manufacturing paradigms and completely change their entire production
system. |
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Feedback Toolkit: 16 Tools for Better
Communication in the Workplace
In companies striving to reduce hierarchy and foster trust and responsible
participation, good feedback can be as important as sophisticated computer
technology in enabling effective teamwork. Used well, feedback can motivate
people to their highest level of performance. |
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Focused Equipment Improvement for TPM Teams
As distinguished from autonomous maintenance, where the main goal is to
restore basic conditions of cleanliness, lubrication, and proper fastening
to prevent accelerated deterioration, FEI looks at specific losses or design
weaknesses that everyone previously thought they just had to live with. Once
your TPM operator teams are progressing with their daily autonomous
maintenance activities, you will want to take the next advanced step in TPM
training with this book. |
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Four Practical Revolutions in Management:
Systems for Creating Unique Organizational Capability
In Four Practical Revolutions in Management: Systems for Creating Unique
Organizational Capability, authors Shoji Shiba and David Walden
significantly revise their classic text on leading management systems -- A
New American TQM. This book is a comprehensive approach to business
management that goes beyond business operations improvement. |
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Freedom From Command and Control: Rethinking
Management for Lean Service
Freedom from Command and Control: Rethinking Management for Lean Service, by
John Seddon, applies the Toyota Production System (TPS) to service
organizations. It explains how the traditional command-and-control
management paradigm of top-down decision making has created high costs and
poor service quality -- managers are left detached from their employees and
remote from their operations. Seddon demonstrates that a change in
management thinking, one from decision making based on activity-related
measures (such as budgets, standards, and targets) to purpose-related
measures (such as putting customers first and improving services) can help
managers reconnect with their operations, see the waste caused by the
current organization design, and exploit opportunities for improvement. |
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Get It, Set It, Move It, Prove It: 60 Ways To
Get Real Results In Your Organization
If you seek to produce measurable results in your organization, this book is
for you. It provides practical and useful methods that you can use
immediately and points out habits you should avoid. Get It, Set It, Move It,
Prove It is about getting real results and being able to prove them.
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Handbook of Strategies and Tools for the
Learning Company
Many books on management improvement focus on the newest fads without
providing an understanding of the whole system that is being affected by the
new approach. Even the concept of a learning organization has been reduced
by many to a meaningless fad.
Here, however, we comprehend the substance of that exciting new wave of
management thought. This is a management book that goes beyond the current
fads to the very core of what it means to be a learning company. To truly
learn, a company must use a variety of techniques and approaches. This book
combines the best of management strategies, from the tried and true
techniques to new innovations into a complete and powerful management tool.
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Henry Ford's Lean Vision: Enduring Principles
from the First Ford Motor Plant
In Henry Ford's Lean Vision, William A. Levinson draws from Henry Ford's
writings, the procedures in his factories, and historical anecdotes about
the birth of lean in Japan to show that the philosophy that revolutionized
Japanese manufacturing was the same philosophy that grew the Ford Motor
Company into a global powerhouse -- and made the United States the
wealthiest and most powerful nation on earth. Levinson reveals how Ford was
ahead of other modern visionaries and discusses why the very ideas that made
his company such a success were abandoned in his own country, and why they
finally found acceptance in Japan. |
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_Direccion_y_planificacion_de_empresas_y_despliegue_de_politicas.jpg) |
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Hoshin Kanri (Spanish): Direccion y
planificacion de empresas y despliegue de politicas
Hoshin significa "metal brillante" y tambien "compas". Kanri siginifica "direccion".
El proceso hoshin kanri le ayuda, paso por paso, a planificar, revisar,
medir y administrar el proceso de cambio en su lugar de trabajo. Utilizando
este sistema usted podra manejar efectivamente la vision, proposito y
direccion a largo plazo de su empresa. Este libro profundiza en el examen de
la implantaci?n del hoshin kanri, incluyendo diversos estudios de casos
escritos por companias que lo practican. |
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Hoshin Kanri for the Lean Enterprise: Developing
Competitive Capabilities and Managing Profit
Hoshin Kanri for the Lean Enterprise, by Tom Jackson, explains how you can
implement, identify and manage the critical relationships among your
markets, design characteristics, production systems, and personnel to
satisfy your customers and beat your competition. |
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Hoshin Kanri: Policy Deployment for Successful
TQM
This book is a compilation of examples of policy deployment and demonstrates
how company vision is converted into individual responsibility. It contains
practical guidelines, 150 charts and diagrams, and five case studies that
illustrate the procedures of Hoshin Kanri. The six steps to advanced process
planning are reviewed and include: a five-year vision; one-year plan;
deployment to departments; execution; monthly audit; and annual audit. |
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Identifying Waste on the Shopfloor
Productivity's Shopfloor Series books offer a simple, cost-effective
approach for building basic knowledge about key manufacturing improvement
topics. Identifying Waste on the Shopfloor and all our Shopfloor Series
books include innovative instructional features that are the signature of
the Shopfloor Series. The goal: to place powerful and proven improvement
tools in the hands of your entire workforce. |
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Implantación de un Sistema Lean
Un sistema de direccion "lean," o esbelto, permite alinear e integrar la
planificacion del desarrollo estrategico a largo plazo con las metas diarias
de mejora para ayudar a que su empresa este orientada al cliente, sea
flexible, y este lista para enfrentar los desafios de nuestra epoca. En este
libro Tom Jackson le ofrece un metodo practico para lograr la administraci?n
esbelta. El enfoque esta basado en la mejora continua, gestion inter-funcional
y participaccion de los empleados. El sistema completo esta apoyado por
documentos e impresos que gu?an al lector a conectar la direccion
estrategica con las demas actividades que hacen real la vision corporativa.
Con este libro, usted podra:
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Implementing a Lean Management System
Based on hoshin management, the Japanese strategic planning method used by
top managers for driving TQM throughout an organization, Lean Management is
about deploying vision, strategy, and policy at all levels of daily
activity. It is an eminently practical methodology emerging out of the
implementation of continuous improvement methods and employee involvement.
The key tools in the text build on the knowledge of the worker,
multi-tasking, and an understanding of the role and responsibilities of the
new lean manufacturer. |
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Just-in-Time for Operators
Are you ready to implement a just-in-time (JIT) manufacturing program but
need some help orienting employees to the power of JIT? Here is a concise
and practical guide to introduce equipment operators, assembly workers, and
other frontline employees to the basic concepts, techniques, and benefits of
JIT practices. Like all our Shopfloor Series books, Just-in-Time for Operators presents
concepts and tools in simple and accessible language. The book includes
ample illustrations and examples to explain basic JIT concepts and some of
the changes people may encounter in a JIT implementation. |
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Kaizen for the Shopfloor
The philosophy of kaizen, which simply means continuous improvement, is the
starting place for all lean production improvements. Kaizen events are
opportunities to make focused changes in the workplace. Kaizen for the
Shopfloor takes you through the critical steps in conducting a very
effective kaizen event - one that is well planned, well implemented, and
well documented. As the newest addition to the Shingo Prize Winning
Shopfloor Series, Kaizen for the Shopfloor distills the complexities of
jumpstarting lean processes into an easily accessible format for the
frontline employees who make lean possible |
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Kaizen for the Shopfloor Learning Package
The kaizen learning package includes the following: Leader's Guide; 5 copies
of Kaizen for the Shopfloor; one laminated job aid, Steps for Conducting a
Kaizen Event; one copy of the Jeffrey K Liker's classic book, Becoming Lean:
Inside Stories of U.S. Manufactures; and additional presentation materials
on a CD. |
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Kaizen Teian 1: Developing Systems for
Continuous Improvement Through Employee Suggestions
aizen teian -- the Japanese-style proposal
system for continuous improvement -- is the most direct and effective method
for channeling employees' creative energies and hands-on insight. This book
is the first in a new three-volume set that brings the management, guidance,
and development of kaizen teian systems into perfect focus.
This first volume explains many aspects of running a proposal program on a
day-to-day basis and provides cartoon examples of successful kaizen teian
programs in four major Japanese organizations. This concise reference
outlines the policies that support a "bottom-up" system of innovation and
defines the three main objectives of kaizen teian: to build participation,
develop individuals' skills, and achieve higher profits.
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Kaizen Teian 2: Directrices para la Mejora
Continua a Traves de las Sugerencias de los Empleados
Si leyo y disfruto de El Libro de las Ideas, estos libros son el proximo
paso! Nuestro trabajo puede brindarnos la seguridad fisica y el sentido de
integraci?n social que Maslow indico como una de nuestras necesidades
basicas. Sin embargo, para satisfacer nuestras mas elevadas necesidades de
reconocimiento y auto-desarrollo, necesitamos compartir nuestra creatividad
e inteligencia. Un sistema participativo de sugerencias facilita
oportunidades creativas a lo largo de toda la vida laboral. En estos libros
encontrara ayuda concreta para directivos y mandos intermedios encargados de
gu?ar sistemas de sugerencias. La intencion es dotar a los directivos con
los medios y herramientas necesarios para dirigir y ensenar a los empleados
lo que es y significa el kaizen teian. |
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Kaizen Teian 2: Guiding Continuous Improvement
Through Employee Suggestions
Before you can institute a successful kaizen teian program, you must have a
firm understanding of its underlying principles and rules. This book
concentrates on making those principles clear and focuses on the importance
of consistently implementing proposals. Actual examples of implemented
proposals from five leading Japanese companies illustrate the principles
described, and numerous figures and case studies add clarity throughout. If
you are ready to tap into the full potential of your work force, this book
will help you to train them to seek out new and ever better ways to do their
work.
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Kanban for the Shopfloor Learning Package
Topics include:
The difference between kanban and conventional ordering systems.
Types of kanbans.
Six rules for optimizing a kanban system.
How to use line balancing and load leveling in regards to takt time and
kanban.
When and how to circulate kanban cards.
How to reduce the number of kanbans.
Using kanban as a visual system.
The kanban learning package includes the following:
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Kanban y JIT en Toyota
Este libro ofrece una introducci?n clara y completa al "Just-in-Time" y
sigue siendo uno de nuestros ?xitos de mayor venta. El texto esta basado en
seminarios dictados por Taichi Ohno, creador del Just-in-Time para entrenar
a los suplidores de Toyota. onden, una autoridad en cuanto al sistema
de producci?n de Toyota.) |
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Kanban Systems DVD
This video DVD will introduce you to the basics concepts of kanban,
demonstrate what kanban systems are available, how they work, and where they
will be successful. Kanban Systems shows you how lean technique controls
inventory to better respond to customer demands. A good kanban system is
also able to perform instruction, help you practice self-control, promote
visual control, and reduce managerial and inventory costs.
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Keeping Score: Using the Right Metrics to Drive
World Class Performance
Keeping Score: Using the Right Metrics to Drive
World-Class Performance ensures that you look at the right measurements.
Following a Baldrige approach, Mark Graham Brown shows you how to evaluate
your current approach to measurement and redesign inadequate metrics and
systems used to collect and report data. He contends that your measurements
must focus on the past, present, and future and be based on the needs of
customers, shareholders, and employees - pinpointing the vital few key
measures is the key to success |
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Leading the Lean Initiative: Straight Talk on
Cultivating Support and Buy-in
Leading the Lean Initiative: Straight Talk on Cultivating Support and Buy-in
shows you how to lead a lean effort and effectively manage change. It is a
practical manual for the new manager. Though directed at plant managers, and
specifically those new to their jobs, this book benefits anyone taking on a
leadership role. Davis provides complete direction on the crucial first
steps and advise on competently responding to the "unknown and unexpected." |
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The Lean Office: Collected Practices and Cases
The Lean Office: Collected Practices and Cases is a compilation of articles
previously published in our monthly newsletter, Lean Manufacturing Advisor.
These articles discuss lean implementations in non-manufacturing operations,
from design to processing invoices to customer service. Most articles are
written in the form of case studies. |
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Lean Logistics: The Nuts and Bolts of Delivering
Materials and Goods
Are your warehouses full while production is stopped by shortages? Do you
know what you have, and when the next replenishments will come? Do your
customers complain that your lead times are too long and that your
deliveries are late? Does the volume of your logistics activity vary
erratically? |
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Lean Assembly: The Nuts and Bolts of Making
Assembly Operations Flow
Characterizing the demand in terms of volume by product and product family,
component consumption, seasonal variability and life cycle.
Matching the physical structure of the shop floor to the demand with the
goal of approaching takt-driven production as closely as possible.
Working out the details of assembly tasks station by station, including
station sizing, tooling, fixturing, operator instructions, part
presentation, conveyance between stations, and the geometry of assembly
lines as a whole. |
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Lean Culture: Collected Practices and Cases
Lean Culture: Collected Practices and Cases provides a variety of case
studies taken from articles previously published in Lean Manufacturer
Advisor: the monthly newsletter by Productivity Press. All focus on cultural
issues, ranging from the role of top management, to training and development
of workers and managers, to building buy-in and to sustaining the culture. |
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Lean Software Strategies: Proven Techniques for
Managers and Developers
Lean production, which has radically benefited traditional manufacturing,
can greatly improve the software industry with similar methods and results.
This transformation is possible because the same overarching principles that
apply in other industries work equally well in software development. The
software industry follows the same industrial concepts of production as
those applied in manufacturing; however, the software industry perceives
itself as being fundamentally different and has largely ignored what other
industries have gained through the application of lean techniques. |
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Lean Supply Chain: Collected Practices and Cases
Applying lean to the supply chain is a hot topic. While lean operations can
produce significant benefits to an organization, the greatest benefits will
not be realized unless lean is extended beyond the organization to involve
both suppliers and customers. |
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Lean Supply Chain Management: A Handbook for
Strategic Procurement
Unlike other strategic procurement guides, Lean Supply Chain Management
considers an organization's "business condition" as a contributing factor in
the development of a strategic procurement strategy. That is, rather than
taking a "one-size fits all" approach, the author's more individualized
approach illustrates techniques specific to organizations operating in a
"standard" environment or "crisis" environment. In addition, Lean Supply
Chain Management is the only book that incorporates lean methodology as the
key factor in its supply chain strategies.
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Learning to See: Value Stream Mapping to Add
Value and Eliminate
Much more important, these simple maps - often drawn on scrap paper - showed
where steps could be eliminated, flows smoothed, and pull systems introduced
in order to create a truly lean value stream for each product family. |
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LeanSpeak: The Productivity Business Improvement
Dictionary
This dictionary, specific to lean business processes, contains over 500
terms used in lean management and manufacturing.
Easy to access, accurate, and comprehensive, LeanSpeak will become the
desktop tool of choice for lean manufacturing practitioners, from the shop
floor to the corner office. |
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Learning Organizations: Developing Cultures for
Tomorrow's Workplace
Learning Organizations: Developing Cultures for Tomorrow's Workplace
contains essays by thirty-nine of the most respected practitioners and
scholars of this topic. This definitive collection of essays is rich in
concept and theory as well as application and example. |
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Make No Mistake!: An Outcome-Based Approach to
Mistake Proofing
With C. Martin Hinckley's new book Make No Mistake! An Outcome Based
Approach to Mistake-Proofing, that vision can become a reality.
If you work for a company that emphasizes traditional quality control
methods, it's unlikely that you've seen defects eliminated despite your
substantial efforts. Make No Mistake! clarifies the reasons why such
traditional methods fail and shows how world-class quality can be achieved
at a minimal cost through mistake-proofing — the practice of controlling
virtually every source of potential errors. As the author states, "The great
value of mistake-proofing is that, independent of the cause, psychological
factor, production stage, or potential consequences, it blocks or warns
about an undesired outcome at a point in the process when the consequences
can be minimized." |
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Manual para la Implantación del "Just in Time":
Guia Completa para la fabricación Just in Time
La edicion de este manual tipo enciclopedico marca un momento de triunfo y
oportunidad para los fabricantes occidentales. Por primera vez existe una
fuente abarcadora y completa sobre el justo a tiempo que le permite
contestar todas las preguntas relacionadas al JIT y a prever todo problema
de manufactura. Aqui encontrara los procedimientos JIT mas detallados y
extensos que jamas se hayan documentado. Examina el concepto filosofico del
JIT, y los sistemas, tecnicas y herramientas que le ayudaran a ponerlo en
practica en cualquier tipo de operacion de fabricaci?n. Mas de 1,000 p?ginas,
cientos de ilustraciones, y muestras de cada uno de los formularios
esenciales para administrar el JIT. |
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Manufacturing Strategy, 2nd Edition: How to
Formulate and Implement a Winning Plan
In Manufacturing Strategy: How to Formulate and Implement a Winning Plan,
2nd Edition, John Miltenburg offers a sensible and systematic method to: (1)
evaluate domestic and foreign factories and international manufacturing and
(2) plan the appropriate manufacturing strategy to be first in the market.
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Maximizing Profit: How to Measure the Financial
Impact of Manufacturing Decisions
Maximizing Profit is unique in its coverage of the financial accounting
measures that pertain to the profitability of advanced manufacturing
operations. It provides actionable techniques to help managers assess their
current practices and employ new ways of thinking about the business plan.
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Mistake-Proofing for Operators Learning Package
The Zero Quality control system (ZQC) is a mistake-proofing approach that
prevents defects by monitoring process conditions at the source and
correcting errors that would cause defects. In this breakthrough approach,
mistake-proofing devices called poka-yoke are used to check and give
feedback about each product or operation in the process, not just a sample.
This package helps you begin the education process by establishing the
foundation to reach this goal: placing powerful and proven improvement tools
such as ZQC and mistake-proofing in the hands of your company's entire
workforce. A strong complement to your training on mistake-proofing.
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Mistake-Proofing for Operators: The ZQC System
The Zero Quality Control System (ZQC) is a mistake-proofing approach that
prevents defects by monitoring processing conditions at the source and
correcting errors that cause defects. Since it is human nature to make
mistakes, ZQC does not blame people for errors, but instead finds ways to
keep errors from becoming defects. In this breakthrough approach,
mistake-proofing devices called poka-yoke are used to check and give
feedback about each product or operation in the process, not just a sample.
This book introduces operators and assembly workers to the basic methodology
of ZQC in an easy-to-read format that covers all aspects of this important
manufacturing improvement strategy. |
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Modern Approaches to Manufacturing Improvement:
The Shingo System
Here's the quickest and most inexpensive way to learn about the pioneering
work of Shigeo Shingo, co-creator (with Taiichi Ohno) of just-in-time. It's
an introductory book containing excerpts of five of his classic books as
well as an excellent introduction by Professor Robinson. |
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Non-Stock Production: The Shingo System of
Continuous Improvement |
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OEE for Operators: Overall Equipment
Effectiveness
Overall Equipment Effectiveness (OEE) is a crucial measure in TPM that tells
you how well your equipment is running. It links three elements in one
percentage: the time the machine is actually running, the quantity of
products the machine is turning out, and the quantity of good output. |
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_Cell_Design_for_Transforming_the_Production_Process.jpg) |
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One-Piece Flow (p): Cell Design for Transforming
the Production Process
Sekine first examines the basic principles of process flow building, then
offers detailed case studies of how various industries designed unique
one-piece flow systems (parallel, L-shaped, and U-shaped floor plans) to
meet their particular needs. One-Piece Flow describes each step in the
process of establishing one-piece flow and: (1) provides ample "test your
skills" worksheets that guide you through the solution of problems, and (2)
includes over 300 illustrations and 14 single-page case studies that show
how to cut assembly personnel in various industries. |
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One-Point Lessons: Rapid Transfer of Best
Practices for the Shop Floor
The first learning module covers the important principles of one-point
lessons. The second module uses a case study based on establishing a
preventive maintenance system for equipment being used by a grounds-keeping
crew. Learners work together in small groups to develop a one-point lesson.
The third module has learners creating one-point lessons based on conditions
in their own work. |
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P-M Analysis: An Advanced Step in TPM Implementation
n this large-format implementation manual, TPM
experts explain P-M Analysis. (A methodology that makes zero losses a
reality in your TPM program.) P-M Analysis is designed to help your TPM
teams analyze and eliminate chronic problems that have been neglected or
unresolved in the past.
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Pull Production for the Shopfloor
Pull Production for the Shopfloor introduces production teams and managers
to basic pull production concepts, enabling them to begin understanding,
planning, and implementing this lean tool. Use this book to get everyone on
board to reduce work in process inventory, lead-time, and other
profit-draining expenses. This book will enable plant managers to explain
and thereby get support the support they need from higher management for
their pull implementation efforts. |
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Poka-Yoke: Improving Product Quality by
Preventing Defects
If your goal is 100% zero defects, here is the book for you — a compl |